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MD 25 Series Heat-Set

MD 25 SERIES HEAT-SET / Techical Datas, Production Figures

Electrical Consumption
Type MD 25-24 MD 25-36 M D 25-48 M D 25-60
Yarn Number Ends 24 (6 x 4) 36 (6 x 6) 48 (6 x 8) 60 (6x10)
Circulation Ventilator Motors 3x3 kW 3x3 kW 3x3kW 3x3 kW
Exhaust Motors 2 x 1,5 kW 2 x 1,5 kW 2 x 1,5 kW 2 x 1,5 kW
Control Supply 1 kW 1 kW 1 kW 1 kW
Yarn Layer Motor 6 x 1,5 kW 6x1,5kW 6 x 1,5 kW 6 x 1,5 kW
Belt Transport Motor 0,75 kW 0,75 kW 0,75 kW 0,75 kW
Heater Elements 57,6 kW( 18x3,2) 57,6 kW( 18x3,2) 57,6 kW( 18x3,2) 57,6 kW( 18x3,2)
Take-Up VVİnder 16,4 kW 16,4 kW 16,4 kW 16,4 kW

 

Installed Power ; (Including Take-Up VVinder)
TYPE MD 25-24 MD 25-36 M D 25-48 MD 25-60
INSTALLED POWER 97 kW 97 kW 97 kW 97 kW
ELECTRICAL CONSUMPTION 28-35 kw/h 28-35 kw/h 28-35 kw/h 28-35 kw/h

 

* Steady state production of the Heat-Set machine with PP / Heat set chamber temperature 145 °C The MD series Heat-set lines use the full power of the heater elements for quickly heat up of the line for start-up. During normal operating condition the heating power consumption will be fall down up to 70%, with the help of special chamber design and effective isolation.

 

The electricity consumption was measured with an electrical energy measuring device (Manufacturer; ENTES, consisting of Power meter type MPR 63 and 3 x 400/5A current transformers)

 

STEAM CONSUMPTION

The Steaming control of the MD series Heat-set can be implemented in three different systems;

  • Manuel steam inlet control

  • Chamber steam inlet pressure control

  • Humidity control with PLEVA Monitoring and control system

The selection of the different control systems can be done easily on the operator Touch screen panel.

MD Heat-set lines are developed and designed specially for energy saving. The inlet/outlets of the belts and also the channels are designed to keep more steam in the heat-set chamber as in swirl flow and therefore reducing the loss of steam into the exhaust.

 

 

Materials PP 2000 dtex. Production Steam İnlet Pressure Chamber İnlet Pressure Humidity Consumption
MD 25-24 125 kg/h* 4 bar 300-320 mbar 80-88°CTP 150-210 kg/h
MD 25-36 185 kg/h* 4 bar 300-320 mbar 80 °CTP 150-220 kg/h
MD 25-48 250 kg/h* 4 bar 300-320 mbar 80 °CTP 160-220 kg/h
MD 25-60 310 kg/h* 4 bar 300-320 mbar 80 °CTP 160-230 kg/h

 

The energy consumption depends on the material of the yarn, setting of the machine, capacity, etc. The measurements mentioned cannot be brought forward one to one to other installations.

 

PRODUCTION ESTIMATION

CALCULATED CAPACITY FOR MD 25-24 HEAT-SET LINE WITH 24 ENDS
BCF dtex
Eff.
Speed
Kg/h
Kg/day
Ends
Heat - Set Dwell Time
PP 2000 single
95 %
500 m/min
125 kg
3.000 kg
24
54 sec.
PP 2600 single
94 %
500 m/min
160 kg
3.840 kg
24
54 sec.

 

CALCULATED CAPACITY FOR MD 25-36 HEAT-SET LINE WITH 36 ENDS
BCF dtex
Eff.
Speed
Kg/h
Kg/day
Ends
Heat - Set Dwell Time
PP 2000 single
95 %
500 m/min
185 kg
4.440 kg
36
54 sec.
PP 2600 single
94 %
500 m/min
230 kg
5.520 kg
36
54 sec.
PP 3500 single
92 %
450 m/min
320 kg
7.680 kg.
36
52 sec.

 

CALCULATED CAPACITY FOR MD 25-48 HEAT-SET LINE WITH 48 ENDS
BCF dtex
Eff.
Speed
Kg/h
Kg/day
Ends
Heat - Set Dwell Time
PP 2000 single
95 %
500 m/min
250 kg
6.000 kg
48
54 sec.
PP 2600 single
94 %
500 m/min
325 kg
7.800 kg
48
54 sec.

 

CALCULATED CAPACITY FOR MD 25-60 HEAT-SET LINE WITH 60 ENDS
BCF dtex
Eff.
Speed
Kg/h
Kg/day
Ends
Heat - Set Dwell Time
PP 2000 single
95 %
500 m/min
310 kg
7.740 kg
60
54 sec.
PP 2600 single
94 %
500 m/min
350 kg
8.400 kg
60
54 sec.

 

All these calculated production values are average values from several carpet yarn manufacturers in Gaziantep/TURKEY. Calculated Production capacities depends on the material of the yarn, setting of the machine, capacity, etc. The measurements mentioned in this report cannot be brought forward one to one to other installations.

 
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By Örnek & Mitaş

SUPER HEAT-SET reserves the right to make any necessary changes at any time and without special notice.
SUPER HEAT-SET systems and SUPER HEAT-SET innovations are protected by patents in most industrialised countries.